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ERW/LSAW Pipe

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18 inch ERW Steel Pipe and Tube

Detailed Parameters

Longitudinally Submerged Arc Welding

UOE SAWL PIPES 

Outside DiameterΦ508mm- 1118mm (20"- 44")

Wall Thickness: 6.0-25.4mm 1/4"-1"
Quality Standards: APIDNVISODEPENASTMDINBSJISGBCSA
Length: 9-12.3m (30'- 40')
Grades: API 5L A-X90,GB/T9711 L190-L625

 

JCOE SAWL PIPES 

Outside DiameterΦ406mm- 1626mm (16" - 64" )
Wall Thickness6.0- 75mm (1/4" - 3" )
Quality StandardsAPIDNVISODEPENASTMDINBSJISGBCSA
Length3-12.5m ( 10'- 41' )
GradesAPI 5L A-X100, GB/T9711 L190-L690

olerance of Outside Diameter and Wall Thickness

Types

Standard

SY/T5040-2000

SY/T5037-2000

SY/T9711.1-1977

ASTM A252

AWWA C200-97

API 5L PSL1

Tube end OD deviation

±0.5%D

±0.5%D

-0.79mm+2.38mm

<±0.1%T

<±0.1%T

±1.6mm

Wall thickness

±10.0%T

D<508mm, ±12.5%T

-8%T+19.5%T

<-12.5%T

-8%T+19.5%T

5.0mm<t<15.0mm, style="border-collapse: collapse; border-spacing: 0px 0px;" p="" ±0.11<="">

D>508mm, ±10.0%T

T≥15.0mm, ±1.5mm


Chemical Composition and Mechanical Properties of LSAW Steel Pipe 

Standard

Grade

Chemical Composition(max)%

Mechanical Properties(min)

C

Mn

Si

S

P

Yield Strength

(Mpa)

Tensile Strength

(Mpa)

GB/T700-2006

A

0.22

1.4

0.35

0.050

0.045

235

370

B

0.2

1.4

0.35

0.045

0.045

235

370

C

0.17

1.4

0.35

0.040

0.040

235

370

D

0.17

1.4

0.35

0.035

0.035

235

370

GB/T1591-2009

A

0.2

1.7

0.5

0.035

0.035

345

470

B

0.2

1.7

0.5

0.030

0.030

345

470

C

0.2

1.7

0.5

0.030

0.030

345

470

BS En10025

S235JR

0.17

1.4

-

0.035

0.035

235

360

S275JR

0.21

1.5

-

0.035

0.035

275

410

S355JR

0.24

1.6

-

0.035

0.035

355

470

DIN 17100

ST37-2

0.2

-

-

0.050

0.050

225

340

ST44-2

0.21

-

-

0.050

0.050

265

410

ST52-3

0.2

1.6

0.55

0.040

0.040

345

490

JIS G3101

SS400

-

-

-

0.050

0.050

235

400

SS490

-

-

-

0.050

0.050

275

490

API 5L PSL1

A

0.22

0.9

-

0.03

0.03

210

335

B

0.26

1.2

-

0.03

0.03

245

415

X42

0.26

1.3

-

0.03

0.03

290

415

X46

0.26

1.4

-

0.03

0.03

320

435

X52

0.26

1.4

-

0.03

0.03

360

460

X56

0.26

1.1

-

0.03

0.03

390

490

X60

0.26

1.4

-

0.03

0.03

415

520

X65

0.26

1.45

-

0.03

0.03

450

535

X70

0.26

1.65

-

0.03

0.03

585

570



Production equipment of lsaw steel pipe 

Plate edge milling machine
The milling machine mills the two sides of the plate to exacting standards in order to meet width, edging and groove shape specifications.
Edge crimping machine
The crimping machine crimps the edges of the plate to form the required curvature.
Tack welding machine
The two edges of the open seam pipe are brought together by the tack welding machine. then welded by the tack welder using a metal active - gas arc welding("MAG" )process.
Forming machine
Utilizes the "JCO" process to bend and form the crimped steel plate into a steel pipe.

 

Interior welding machine
The interior longitudinal seam of the pipe is welded from the inside by fixing 4 welding heads while moving pipe and using submerged-arc welding process.
End facing machine
The machine levels the pipe end with rotating cutter heads to ensure that required groove and edge specifications are met.
Hydrostatic tester
Using end face sealing technology eliminates blind zones during hydrostatic testing. The tester is also equipped with automatic recording and storing functions.
Expanding machine
The pipe is subjected to full-length expansion to increase the precision of the pipe dimensions and to improve the internal stress distribution.

Automated ultrasonic testing equipment
The superiority of phased arrayultra sonic technology:
(1 )Adopting electron control method for fast linear scanning or sector scanning without moving probe or moving less. thus greatlyim prove detection efficiency.
(2)Controlting the sound beam by setting detection angles, its good sound beam reachability can enhances reliability and accuracy of detection.
(3) Dynamic control the deflection and focus of sound beam realizes the detection of pipes with different wall thickness without replacing probes.


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